ABP partners with ESB to cut Clones site emissions by 80%

Kevin Hourigan, customer solutions manager, Smart Energy Services, ESB; Richard Keating, group engineering manager, ABP; John McMurray, general manager, ABP Clones; Ciaran Gallagher, head of Smart Energy Services, ESB; and Killian Casey, group engineering manager, ABP Ireland & Northern Ireland Photo: Johnny Bambury-no reproduction fee

The new water heating system recycles waste heat from refrigeration units

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4 December 2024

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ABP, one of Europe’s leading food processors, has partnered with ESB to reduce carbon emissions at its Clones site by 80% with the installation of an innovative, state-of-the-art water heating system. 

A reduction of 80% in carbon emissions equates to approximately 1,692 tons of CO2, which is the same as the emissions from 627,032 litres of diesel, or 268 homes oil usage for one year.

Recycling lost heat

The heating system recycles the lost heat generated by refrigeration units, using it to heat the water used for cleaning, processing and hygiene on site. 

The result is that only a small amount of water needs to be heated using a smaller new and efficient gas boiler. 

The heating system principle is similar to the air to water heat pump system used in domestic homes; however, this system boosts waste heat instead of air.

The project forms part of ABP’s overall sustainability strategy and is part of an extensive decarbonisation plan that aims to reduce scope 1 and 2 emissions by 42% from 2021 to 2030 across all ABP sites in Ireland, UK and Europe. 

This is a significant step in successfully reaching these targets which have been officially validated by the Science Based Targets Initiative (SBTi).

Adopting measures 

ABP is continually adopting measures to reduce its carbon footprint and improve its sustainable approach. The company’s sustainability strategy is ‘’Doing More with Less’’, which is closely aligned to the UN Sustainable Goals. 

This strategy runs through every aspect of ABP’s supply chain, from farms to processing sites and the end consumer. The decoupling of resource usage and productivity being a key feature.

“This is a pilot project at the Clones site, we are in the process of replicating it at another of our facilities. This will result in an enormous reduction in the carbon footprint and go a long way to achieving our carbon reduction targets as set out by the Science Based Targets initiative,” said Kevin Cahill, managing director, ABP Ireland & Poland.

Significant milestone

“This project is a significant milestone in our mission to support businesses in achieving their sustainability goals,” said Ciaran Gallagher, head of smart energy services, ESB. 

By partnering with ABP, ESB will demonstrate the transformative impact of advanced heat pump technology on reducing carbon footprints and enhancing energy efficiency. 

“As leaders in smarter energy solutions, we look forward to continuing our work with ABP and other forward-thinking companies to replicate this success across more facilities, paving the way for a more sustainable industrial sector.”

Plastics Action Alliance 

ABP has a long track record in developing sustainability initiatives and environmentally friendly policies. 

The company is a founding member of the Plastics Action Alliance (PAA), improving sustainability in plastic packaging supply chains. 

ABP’s Plastics Policy ensures that all plastic packaging used by ABP must be designed to reduce environmental impact and maximise recyclability.

ABP has planted over 40,000 trees since 2020 and aims to reach a target of 100,000 trees planted by 2030. 

The company also has an extensive waste management strategy across all its locations, which saw it successfully reduce the amount of cardboard packaging it uses annually by 800 tonnes since 2021. 

Read more: ABP celebrates 20 accolades at the Great Taste Awards

 

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